Today's dairies are faced with the challenges of optimising processes and maintaining the highest quality standards. In large plants, manual monitoring of parameters such as milk level, temperature or cleaning processes is insufficient. Automated systems are revolutionising management, providing greater efficiency and reliability. Thanks to precision sensors, parameters can be continuously monitored in real time, optimising processes and minimising the risk of errors. Level sensors prevent spills, temperature sensors ensure adequate cooling and conductivity meters support the efficiency of CIP processes. The case study shows how modern measurement technologies increase productivity, improve product quality and bring real benefits. Check out the details!
Our experience from working with dairies shows how precise measurements directly affect product quality and operational efficiency. Even small deviations in these parameters can significantly affect the final product. Milk quality drops when the temperature changes by just a few degrees, and erroneous level measurements lead to costly overflows or inefficient use of tanks.
As production scale increases, dairies need automated systems more than ever. Manual monitoring does not provide the consistent accuracy required in today's processes. Automated sensor systems maintain optimum conditions around the clock, ensuring that every batch meets stringent quality standards with maximum production efficiency.
Our client, a company specialising in process automation in the dairy industry, received an enquiry from a dairy producer who was planning to expand its plant. Faced with increasing demand, the company wanted to set up a new production line to increase its capacity. However, achieving this goal involved solving several key challenges that required modern and precise automation solutions.
The manufacturer needed advanced sensors to address three key requirements. Firstly, it was necessary to accurately monitor the level of milk in the storage tanks to keep production flowing. Secondly, temperature control in the tanks was crucial for milk quality and safety. Thirdly, precise measurement of conductivity was needed to enable the appropriate dosing of cleaning agents in CIP (Clean-in-Place) systems - essential for maintaining high hygiene standards. These requirements made it clear that the success of the new production line depended on the use of reliable and technologically advanced solutions.
To meet the customer's requirements for line expansion, we supplied a suite of advanced sensors designed for precision and reliability in demanding dairy production environments.
To monitor the milk level in the storage tanks, we used hygienic pressure sensors Taros S46 H, which guarantee accurate and stable measurements. Temperature control is provided by hygienic temperature sensors dTRANS T100 – fast and precise, ideal for maintaining the highest milk quality and safety. The CTI-750 conductivity sensors, on the other hand, are responsible for accurate measurement of conductivity, enabling precise dosing of detergents in CIP systems, which is crucial for an efficient and compliant cleaning process.
Our solution is more than just advanced technology. It is also a real support in optimising processes in dairy processing, allowing the customer to effectively manage the new production line and increase plant efficiency.
From left: transmitter with inductive conductivity sensor JUMO CTI-750 (202756), hygienic, resistive temperature sensors JUMO dTRANS T100 (902815), hygienic pressure transmitter JUMO TAROS S46 H (402071)
Modern sensors are allies for any dairy that wants to operate more efficiently and precisely. Thanks to conductivity sensors, it is possible to accurately dose cleaning agents in CIP processes. The result? Less chemical consumption, shorter cleaning cycles and better hygienic results. This means less downtime and faster preparation of production lines for operation, which translates into real savings.
Tank level sensors help to avoid milk overflow losses, allowing more efficient use of storage space. Continuous monitoring also facilitates stock management, making production planning in the food industry simpler and more predictable.
Precision temperature sensors ensure that cooling conditions are always optimal. This is crucial to maintaining milk quality and meeting the highest standards. The fast response of these devices allows parameters to be adjusted in real time, ensuring that the end product is always of the highest standard.
Thanks to these automation technologies, dairies can operate more efficiently, avoid losses and improve the quality of their products - all while reducing costs and increasing process reliability.
My name is Ewelina Szmit and I have been working in content marketing for several years, combining my professional skills with my passion for writing. I am convinced that even the most technical topics can be presented in an interesting and accessible way for everyone. Outside of work, I unleash my creativity by creating newspaper collages. I like to spend my free time being active, walking my dog or running.
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