Aluminum wheels are used on most modern cars. No wonder- in the automotive industry, where every kilogram matters, lightweight and durable components play a key role. But behind every rim is an advanced technological process - low-pressure casting, where precise temperature control is of paramount importance. In this article, we'll take a look at how innovative solutions such as power controllers, temperature controllers and monitoring systems support the production of aluminum castings to ensure reliability in the automotive industry. Keep reading to learn more about the aluminum wheel manufacturing process!
During the low-pressure casting method, molten aluminum is forced into the casting mold from below. The process uses the principle of gas pressure, which controls the flow of liquid metal through an ascending tube all the way into the mold. The key difference between low-pressure casting and traditional gravity casting is precisely the use of controlled gas pressure. This allows for precise metering of the metal.
Low-pressure casting is a reliable but demanding solution. The optimal temperature of metal furnaces plays a key role in maintaining the right physical and chemical properties. Deviations in either direction can lead to inhomogeneities in the structure of the material. If the material is too cool, it may not fill the mold thoroughly, leading to defective castings. In turn, too high a temperature causes excessive wear on the mold and furnace components, as well as the formation of unwanted oxides on the metal surface. In mass production, each rim must meet the same quality standards. Precise temperature control ensures repeatable processes, which translates into identical parameters for all rims produced.
We rely on innovative solutions to support automation in the automotive industry. With a cascade control system that controls the temperature of heating elements and the furnace chamber, it is possible to maintain thermal stability and protect against overheating. Controllers, such as the JUMO DICON touch, make it easy to monitor all key process parameters. JUMO TYA thyristor power controllers ensure energy savings and precise adjustment of heating power, minimizing the risk of failure.
Process safety is further guaranteed by JUMO safetyM temperature limiters, which automatically shut down the furnace if safe temperatures are exceeded. Thanks to high-quality temperature sensors and easy integration with automation systems, our solutions enable efficient production management, ensuring not only high casting quality, but also energy savings and long equipment life.
Aluminium
Final product
JUMO offers comprehensive temperature control solutions that are essential to the aluminum casting process. Our technologies, such as JUMO DICON touch controllers , JUMO TYA thyristor power controllers and JUMO safetyM temperature limiters, ensure precise temperature management, energy savings and process safety. With these solutions, it is possible to maintain process stability, minimize the risk of failure, and ensure the high quality of finished products such as aluminum wheels.
All of our technologies are characterized by ease of use, flexibility and reliability, making them ideal solutions for optimizing production. With precise temperature control and advanced monitoring systems, JUMO supports the foundry industry in achieving better results, increasing production efficiency and safety. Discover more about JUMO's innovative solutions and optimize your production today!
My name is Natalia and I specialize in content creation. I have been sculpting words professionally for three years as an editor and copywriter. My mission is to break down even the most complex issues. I focus on building relationships with the reader and creating experiences. Privately, a lover of travel, literature and fashion.
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