Have you ever wondered how the accuracy of temperature and humidity measurements affects the reduction of material losses during seed storage? In the food industry, even minimal deviations from the recommended parameters can lead to significant quality losses and, consequently, financial losses. In this case study, we will show you the practical implementation of a wireless monitoring and measurement system for humidity and temperature. You'll learn how precise measurement data, collected by the variTRON system and analyzed using smartWARE SCADA software, allowed our client to optimize seed storage conditions and increase seed quality and shelf life. Read on to see how wireless measurement automation can support quality processes at your company as well.
Grain moisture content and temperature are two basic parameters that directly affect the quality of both seed and food. Even slight deviations from the recommended values increase the risk of mold growth, nutritional deterioration and, in the case of seed, loss of germination. Failure to constantly monitor storage conditions often leads to irreparable damage and generates significant quality and financial losses. For this reason, investment in professional measuring equipment - moisture and temperature meters, and preferably a comprehensive wireless monitoring system - is essential. Precise determination of moisture content and continuous monitoring of storage parameters with reliable temperature and humidity sensors enable efficient management of the seed storage and drying process, as well as rapid response to any deviations. As a result, seeds and grains maintain optimal quality, their shelf life is extended, and the risk of complaints from end users is significantly reduced.
The client who approached us is involved in the professional processing and storage of seeds for the food industry. He needed a precise monitoring system to ensure constant control of temperature and humidity in seed storage facilities. His main expectations were the maintenance of specific environmental parameters, real-time data collection and analysis, and the ability to react quickly to changes. It was also important to adapt the solution to the specifics of the food industry - compliance with technical standards and ease of use.
In response to the customer's needs, we proposed a comprehensive solution based on JUMO Wtrans E01 wireless sensors, which accurately monitor humidity and temperature in real time. Thanks to radio communication, the sensors do not require complex wiring, which made it much easier to deploy them in the seed warehouse - at strategic points where the risk of parameter fluctuations was greatest.
The JUMO variTRON 500 PLC is responsible for receiving and processing the collected measurement data. It is the one that aggregates the information from all sensors, analyzing the data and immediately informing the operator if deviations from the set parameters are detected. The IOT JUMO smartWARE platform, in turn, enables clear visualization of warehouse conditions. Employees have constant access to up-to-date data and historical reports, allowing them to monitor conditions in real time and react quickly if necessary.
With this configuration, the customer can respond instantly to potential threats to seed quality - such as excessively high humidity levels or unfavorable temperatures. Wireless data transfer allows full flexibility in sensor placement, ensuring that every critical area of the warehouse is under constant control. The solution provides convenience of use, precise measurement and a high level of safety, minimizing the risk of quality losses in stored material.
JUMO Wtrans E01 wireless sensors and the variTRON 500 PLC provide full control of temperature and humidity in the seed store, allowing immediate response to deviations from optimal parameters.
By implementing a wireless monitoring system, the customer was able to fully control the conditions in the seed warehouse. What does this mean in practice? Temperature and humidity are kept at optimal levels, so the seeds are stored in conditions that are ideal for their quality and shelf life.
Even shortly after the solution was put into operation, it became clear that material losses associated with uncontrolled fluctuations in environmental conditions were significantly reduced. Lower losses translate into real, long-term financial savings and fewer complaints from customers.
However, the benefits go further than just numbers - the improvement in the quality of stored seeds has directly translated into greater confidence on the part of end users. Customers appreciate the stable and high quality of the products, which has a positive impact on the company's image and market position. Thus, thanks to the precise monitoring of temperature and humidity of seeds, they have gained not only savings, but above all a stronger position in the market.
My name is Ewelina Szmit and I have been involved in content marketing for several years, combining my professional skills with my passion for writing. I am convinced that even the most technical topics can be presented in an interesting and accessible way for everyone. Outside of work, I express my creativity by creating collages from newspaper clippings. I like to spend my free time actively, walking my dog or running.
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